Illinois Concrete Pipe Handbook

An independent technical reference for reinforced concrete pipe, box culvert and precast drainage structures in Illinois

Dimensions and Weights: Elliptical Concrete Pipe

Dimensions and approximate weights of horizontal elliptical concrete pipe manufactured to ASTM C 507, reinforced concrete elliptical culvert, storm drain and sewer pipe. Elliptical sections exist to deliver the waterway area of a large circular pipe within materially less vertical rise, and the tables below are the numbers that make that trade explicit.

Equivalent round size is the entry point

Every row is indexed by equivalent round size — the diameter of the circular pipe whose waterway area the elliptical section matches. This is the column to enter with once the hydraulic design has produced a required area, and it is the single most misread quantity in the table. A 48 in. equivalent round elliptical section measures 60 in. across the major axis and 38 in. on the minor axis. It is wider than a 48 in. circular pipe and roughly ten inches shallower, and it carries approximately the same flow.

That ten inches is the entire reason the product exists. On a shallow crossing under a road with a fixed profile, or under an existing utility, ten inches of rise is frequently the difference between a workable design and a re-profiled road.

What the extra span costs

Nothing is free. Reading across the table, an elliptical section is heavier than the circular pipe of the same equivalent round size — 1,000 lb/ft at 48 in. equivalent round, against 867 lb/ft for Wall B circular pipe. It is also wider, which means a wider trench and closer attention to clearance either side. And the load distribution around a non-circular section differs from a circular one, which is why Table IIB uses its own HE and A class notation rather than the Roman numeral classes.

English units

Horizontal elliptical concrete pipe, ASTM C 507 — dimensions and approximate weights (English units)
Equivalent round size, inMinor axis, inMajor axis, inMin. wall thickness, inWaterway area, sq ftApproximate weight, lb/ft
1814232.751.8195
2419303.253.3300
2722343.504.1365
3024383.755.1430
3327423.756.3475
3629454.507.4625
423453510.2815
4838605.5012.91000
544368616.61235
6048766.5020.51475
665383724.81745
7258917.5029.52040
786398834.62350
84681068.5040.12680
9072113946.13050
96771219.5052.43420
102821289.7559.23725
108871361066.44050
1149214310.5074.04470
120971511182.04930
1321061661299.25900
14411618013118.67000

Metric units

Horizontal elliptical concrete pipe, ASTM C 507 — dimensions and approximate masses (metric units)
Equivalent Round Size, inchesEquivalent Round Size, mmMinor Axis, mmMajor Axis, mmMinimum Wall Thickness, mmWaterway Area, square metersApproximate Weight, kg., per meter
18450356584700.17290
24600483762830.31445
27686559864890.38545
30750610965950.47640
338256861067950.58705
3690073711431140.69930
42105086413461270.951215
48120096515241401.201490
541350109217271521.541840
601500121919301651.902195
661676134621081782.302595
721800147323111902.743035
781950160024892033.213495
842100172726922163.733990
902250182928702294.284540
962400195630732414.875090
1022550208332512485.505545
1082700221034542546.176025
1142850233736322676.876650
1203000246438352797.627335
1323350269242163059.228780
14436502946457233011.0210415

Reading the axes

The major axis is the long dimension and the minor axis the short one. Horizontal elliptical pipe is installed with the major axis horizontal, so the major axis is the span and the minor axis is the rise. ASTM C 507 also defines vertical elliptical classes, installed with the major axis vertical, for the opposite constraint — a narrow trench or a deep installation where horizontal room rather than height is scarce. Orientation must be stated on the drawings. A section installed on the wrong axis is not merely misaligned; it is in a loading condition it was not designed for.

Minimum wall thickness rises with equivalent round size from 2.75 in. at the smallest section to 13 in. at 144 in. equivalent round. As with circular pipe, weights are approximate and given for estimating, handling and transport; the producer's schedule governs for an order.

Arch pipe as an alternative

Arch pipe under ASTM C 506 solves the same clearance problem with different geometry, generally shallower in rise and wider in span than an elliptical section at the same equivalent round size. Both are tabulated side by side in Table IIB, and where one shape is not produced regionally the other substitutes at the same equivalent round size. Confirm availability with local producers before fixing the design; current dimensional data is maintained by the American Concrete Pipe Association.