Illinois Concrete Pipe Handbook

An independent technical reference for reinforced concrete pipe, box culvert and precast drainage structures in Illinois

Pipe Culverts: Circular Pipe Class

Table IA gives the class of circular reinforced concrete pipe required for culvert service, entered by nominal diameter and height of fill over the top of the pipe. Culvert tables run to greater cover than the corresponding storm sewer tables, because a culvert commonly sits under the full depth of a highway or railroad embankment rather than under a street section.

Reading Table IA

Columns are installation Types 1 through 7, each a band of fill height. Enter with the nominal diameter, move to the band covering the design cover, read the class. Roman numerals denote standard ASTM C 76 classes.

An asterisk marks a combination requiring special design. That notation is doing real work and should not be read as a footnote about availability. It means the tabulated selection has reached the edge of what a standard class covers — large diameter under deep fill — and the section must be designed for the actual loading, ordinarily as a D-load pipe under ASTM C 655, with the bedding and installation condition considered explicitly. Specifying "Class V" where the table shows an asterisked entry substitutes a nominal answer for a calculation.

Where the fill height comes from

Fill height is measured over the top of the pipe, not from the roadway centreline, and for a culvert crossing under a skewed or superelevated embankment the governing value is the maximum over the barrel, not the average. Two conditions deserve particular care:

Hydraulic sizing — which produces the diameter you enter the table with — is a separate exercise. Federal guidance is published as Hydraulic Design of Highway Culverts, which covers inlet and outlet control, performance curves and the entrance loss coefficients that decide which of the two governs.

English units

Pipe culverts, Table IA — class of circular reinforced concrete pipe by diameter and fill height (English units)
Nominal diameter, inType 1 — Fill Height: Greater than 1'- 0" Not exceeding 3'Type 2 — Fill Height: Greater than 3' Not exceeding 10'Type 3 — Fill Heights: Greater than 10' Not exceeding 15'Type 4 — Fill Height: Greater than 15' Not exceeding 20'Type 5 — Fill Height: Greater than 20' Not exceeding 25'Type 6 — Fill Height: Greater than 25' Not exceeding 30'Type 7 — Fill Height: Greater than 30' Not exceeding 35'
12IVIIIIIIVVVV
15IVIIIIIIVVVV
18IVIIIIIIVIVVV
21IVIIIIIIVIVVV
24IVIIIIIIVIVVV
30IVIIIIIIVIVVV
36IIIIIIIIIVIVVV
42IIIIIIIIIVIVVV
48IIIIIIIIVIVVV
54IIIIIIIIVIVVV
60IIIIIIIVVVV
66IIIIIIIVVVV
72IIIIIIVVVV
78IIIIIIV*V*V*V
84IIIIIIV*V*V*V
90IIIII*IV*V*V*V
96IIIII*IV*V*V*V
102IIIII*IV*V*V*V
108IIIII*IV*V*V*V

Metric units

Pipe culverts — class of circular reinforced concrete pipe by diameter and fill height (metric units)
Nominal diameter, mmType 1 — Fill Height: Greater than 0.3 m  Not exceeding 1 mType 2 — Fill Height: Greater than 1 m Not exceeding 3 mType 3 — Fill Heights: Greater than 3 m Not exceeding 4.5 mType 4 — Fill Height: Greater than 4.5 m Not exceeding 6 mType 5 — Fill Height: Greater than 6 m Not exceeding 7.5 mType 6 — Fill Height: Greater than 7.5 m Not exceeding 9 mType 7 — Fill Height: Greater than 9 m  Not exceeding 10.5 m
300IVIIIIIIVVVV
375IVIIIIIIVVVV
450IVIIIIIIVIVVV
525IVIIIIIIVIVVV
600IVIIIIIIVIVVV
750IVIIIIIIVIVVV
825IVIIIIIIVIVVV
900IIIIIIIIIVIVVV
1050IIIIIIIIIVIVVV
1200IIIIIIIIVIVVV
1350IIIIIIIIVIVVV
1500IIIIIIIVVVV
1650IIIIIIIVVVV
1800IIIIIIVVVV
1950IIIIIIV*V*V*V
2100IIIIIIV*V*V*V
2250IIIII*IV*V*V*V
2400IIIII*IV*V*V*V
2550IIIII*IV*V*V*V
2700IIIII*IV*V*V*V

Other shapes

Where vertical clearance rules out a circular section of the required capacity, the equivalent selection for horizontal elliptical and arch pipe is given in Table IIB, tabulated by equivalent round size with span, rise and minimum fill height. Precast box sections are covered under applicable specifications and box section dimensions.